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| By: Kim Baker · Raleigh Denim |
Good morning.
Somewhere in a Georgia mill right now, a wooden shuttle is firing back and forth across a loom that was weaving denim before the 20th century began. It wove the fabric behind the most iconic pair of jeans in American history. And more than 130 years later, it's weaving another chapter.
This week we're talking about the machine behind the denim. Where it came from, why people keep saving it, and what it says about American manufacturing.
The jeans aren't going to talk about themselves. That's what we're here for.
Brew a full pot. This one earns it.
THE BIG THREAD
The Machine That Made American Denim. The unlikely survival of the Draper X3.
There's a wooden torpedo at the heart of every pair of raw selvedge jeans.
It's called a shuttle. About the size of a loaf of bread, shaped like a football, made of dense hardwood. It carries a bobbin of weft thread and fires back and forth across the loom, thousands of times a day, building the fabric one pass at a time. That single continuous thread, looping back on itself at each edge, is what creates selvedge: the self-finished edge that never frays, never unravels. Modern looms can't do it. They shoot individual strands of weft from one side and cut them off. Fast. Clean. Efficient. And completely incapable of making the edge you're actually after.
The machine that made the real thing was the Draper X3.
For 130+ years, the Draper Corporation made looms in Hopedale, Massachusetts. They became the biggest loom manufacturer in America, and helped pull the textile industry out of New England and into the South. The X3 was their final masterpiece. Slower than modern looms. Narrower. No computers, no sensors, no software. Just gears, tension, and a wooden shuttle ripping back and forth at speed. It produced about 150 picks per minute (a pick being a single pass of the weft) while modern projectile looms run at 400 to 600. By any industrial measure, the X3 was obsolete the moment the newer machines arrived.
Here's what the industry gave up when it left.
The force of the shuttle firing at speed gives the X3 what denim makers call "loom chatter." A full-body shudder that runs through the machine and into the fabric being made. Victor Lytvinenko, who co-founded Raleigh Denim in the shadow of White Oak, described it similarly in a Craftsmanship Magazine piece: A loom so big, heavy, and old that "it shakes the fabric," turning what other textiles would call flaws into what he called "total beauty." Add yarn with irregular thickness (called slub) and you get depth and character that no computer-controlled loom can plan for or reproduce. The imperfection is the point. The slower speed also means less tension on the yarn, which means the indigo sits differently in the fiber. Which is why raw selvedge fades in sharp, dramatic lines rather than the flat, even wash you get from mass-market denim.
At White Oak, there was one more ingredient nobody talks about enough: the floor. The X3s rested on old wooden planks, and those planks were part of the product. The vibration of the machines bouncing on wood, rather than concrete, gave White Oak denim what has been called its unique terroir.
The floor wasn’t just structural. It was part of the recipe.
When White Oak closed in December 2017, ending 112 years of continuous production, most people assumed the looms' story ended there. It didn't. Eric Goldstein, a denim industry veteran who had worked with Ralph Lauren, Gap, and Lucky Brand before founding his own New York selvedge shop, had been publicly mourning the end of American selvedge on a menswear podcast. Then someone at the newly formed Vidalia Mills came calling. The Louisiana operation had just taken over an old Fruit of the Loom distribution center with a single audacious vision: bring American selvedge back from the dead. They needed someone who knew White Oak. Goldstein was their guy.
He chased down a rumor that the looms were still in the plant, and confirmed it. That same night he flew from New York to Greensboro, met the demolition contractor at the shuttered factory, and found every loom exactly as the last workers had left it. Sitting under plastic sheeting, untouched. Within ten days, the looms were on their way to Louisiana.
Then, as we know, Vidalia collapsed under $32.5 million in debt. Sheriff's auction, April 2025. The looms had traveled from North Carolina to Louisiana chasing a future. But, they weren't done yet.
Here's where the story takes an unexpected turn. If you'd asked anyone in the denim world who was most likely to rescue the Draper X3s, the answer would have been a boutique heritage mill; some small, selvedge-obsessed operation that understood what these machines represented. White Oak was that kind of place: heritage-driven, smaller runs, the Draper X3 as its entire identity. The mill that subsequently ended up with the looms was the opposite. Mount Vernon Mills in Trion, Georgia is the largest denim producer in the country. Scale. Efficiency. Mainstream production. For decades, they represented a completely different philosophy of American denim. Nobody saw this coming.
And yet. Mount Vernon had been watching since the looms left Greensboro in 2018. When Vidalia went under, they moved fast, partnering with KaKa Cotton to secure all 45 surviving X3s and begin the 460-mile move to Trion. What makes them the right home goes deeper than size or ambition. Their facility was built with flexible wood floors. The same foundation that gave White Oak denim its terroir. And they control every stage of production in-house: yarn spinning, indigo rope dyeing, finishing. For selvedge, that matters. The X3 is a machine that reveals every variable upstream. Inconsistent yarn, uneven dye penetration, shortcuts anywhere in the chain. The loom doesn't hide any of it. Mount Vernon eliminates that risk. The mill's president said it plainly: "It is our intention for the looms to never leave Trion."
Why does this matter to Raleigh Denim? The fabric on The Rookie's legs right now is woven from the last of our White Oak reserve. That era is almost gone. But the machines that made it aren't. The fabric that comes off those floors in Trion will be its own thing. A new building. A new floor. A new climate. A new terroir. White Oak denim had its character. Mount Vernon denim will have its own. And for a brand built on the belief that American-made means something, the rebirth of American selvedge isn't just good news. It's personal.
Not bad for a wooden torpedo.
DENIM MYTHBUSTERS
We settle one denim myth. Every week. No exceptions.
“Adding vinegar to your raw denim soak permanently sets the dye.”
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FALSE. It's all over TikTok. Soak your jeans in white vinegar, lock in the indigo forever. Sounds smart. It isn't.
Vinegar is a mild acid. Mild acids wash out of cotton completely. Any color-setting effect leaves with it. What you're left with is a short-term bleed slowdown. And indigo that's been fixed too firmly to the fiber to fade the way it's supposed to. No whiskers. No honeycombs. No contrast.
Vinegar doesn't ruin your jeans. It just ruins your fades.
THE RAW 365.
The Rookie softens.
Three weeks in and something is shifting. The Fader is breaking in. The Rookie says the stiffness is finally giving (First positive report we've gotten). The pockets remain uncompromising and will be fixed by the jeansmiths this week. The jeans are doing their job.
Here's this week’s dispatch.
| The Raw 365 · The Dispatch: Week 3 | ||||||||||
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The Fader is on Instagram and Facebook.
Week 3 photos are up. Go look.
Tell us what you think. Comments are open.
#TheRaw365
FADE COURT - One denim opinion. Every issue. Court is in session.
| Fade Court — Issue 004 Results | ||||||||||||
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Ten seconds. One click. Court is waiting.
Which denim crime is actually acceptable?
Strong opinions welcome. Weak opinions also accepted. Vote above.
THE FADE REPORT - QUICK BITES
Four things worth knowing this week.
HISTORY The company that built the Draper X3 loom got its start inside a failed utopian commune. Hopedale, Massachusetts was founded in 1842 by a minister and abolitionist named Adin Ballou as a Christian socialist experiment — shared labor, pacifism, the whole vision. When the commune went bankrupt in 1856, two brothers named Ebenezer and George Draper bought out the assets and built a loom factory on the ruins. That factory became the largest textile loom manufacturer in America. The streets in Hopedale are still named Hope, Peace, Social, and Union. The looms that wove your jeans came from a town built on idealism and acquired by capitalism. Very on brand for denim.
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TIP If you own unsanforized raw denim (the kind that hasn't been pre-shrunk) the temperature of your first soak controls how much it shrinks. Hot water means more shrinkage, cold water means less. Most people just fill the tub and hope for the best. But if your jeans fit perfectly off the shelf, cold water is your friend. If you sized up and need them to come down, go warm. You have more control than you think.
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OBSCURE In the 1970s Soviet Union, blue jeans were contraband. A pair of smuggled Levi’s could cost an entire month’s salary on the black market. In 1979 Soviet Latvia, a rock and roll fan got committed to a psychiatric hospital for political reasons — and the hospital had a sewing workshop. He recruited fellow patients and built a counterfeit Levi’s operation from inside the asylum. Fake jeans flooded the black market. The KGB eventually caught up. Turns out, when people want blue jeans badly enough, even a psychiatric hospital can become a startup incubator.
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NC Before North Carolina made denim, it grew the dye that makes denim blue. Indigo was one of the state’s earliest cash crops — planted in the colonial era, processed into blue dye cakes, and shipped to England. The color in your jeans traces a line that starts in the Carolina soil, runs through the textile mills of Greensboro, and ends on a pair of shuttle looms. Same state. Same color. Three hundred years apart.
NEXT WEEK
In Issue 006
One month in. The Fader gets its first real comparison: Day 1 vs. Day 30, side by side. The Rookie’s pocket complaint gets addressed, because three weeks of shallow pockets on a working farm is two and a half weeks too many.
Plus: the Big Thread goes deep on indigo. The color that built an industry, nearly vanished, and is still the only reason your jeans are blue.
And, we’ll reveal the poll results. Assuming enough people vote that the results aren’t statistically identical to a group text with my cousins. The question is above. Cast your vote and save us from publishing embarrassing sample sizes.
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Raw Cut Raleigh Denim · Raleigh, NC Kim Baker spent 25 years practicing medicine. In January 2026, she traded the exam room for the fitting room and bought one of America's few remaining handmade denim workshops. She writes Raw Cut from Raleigh, NC, where she is building out Raleigh Denim's women's line, raising three daughters, and searching for her perfect pair of jeans. She's making them herself. |